Medical Power Supply Application

The medical power supplies may appear similar outlook to commercial power supplies, but they are specifically designed to meet the IEC60601-1 medical equipment safety standard. This standard influences the internal power supply design and ensures that medical equipment is safe.

Although meeting the IEC60601-1 safety standard is a crucial aspect of medical power supply design, it is not the only factor that sets them apart from their commercial counterparts.

To meet the IEC60601-1 safety standard is just the first step for medical power supplies. They must also comply with regional versions such as UL60601-1 and EN60601-1, which extend additional safety requirements beyond general safety standards such as UL/EN60950-1. Leakage current is also an issue, with UL60601-1 limiting leakage current for Class I devices to 0.3 mA from input to output. Although the EMC filter at the input is the main cause of leakage, other components in the system can also contribute to leakage.

Some of medical power supply applications:

  • X-ray
  • Computed tomography (CT)
  • Electroencephalography (EEG)
  • Magnetic resonance imaging (MRI)
  • Patient monitors
  • Ultrasounds
  • DNA sequencers
  • Blood analyzers
  • Heart-lung machines
  • Ophthalmology Optical Instrument

Medical power supplies are divided into three categories based on how much contact they make with the patient, and each type has specific standards for the power supply it requires. "Applied part" refers to the section of the device that makes physical contact with the patient during operation. These are the three classes of applied parts:

Type Classification
Type B Body devices such as hospital beds have the least stringent standards.
Type CF Cardiac floating devices that make direct contact with the heart, such as a dialysis machine, have the most stringent standards.
Type BF Body floating devices like blood pressure monitors fall in between type B and type CF parts.

Every medical facility will have a significant range of devices spanning all three types of applied parts, and patients will interact with at least one on every visit.

When selecting medical power supply products, needs to consider the following characteristics, which are necessary conditions for any high-quality power supply:

1.Low Leakage

People in medical settings can be quite weak, and if there is any current leakage, it can adversely affect their health. While the same amount of leakage would likely not cause any harm to a healthy person using a device in industrial settings, it can cause real damage in medical applications, so making low leakage power supplies is very important. IEC 60601 standards establish medical power supply leakage requirements to ensure patients are protected from currents that might harm their health.

4.EMI Filter

There are many of the devices using power supplies, such as patient monitoring devices, use low-level signals to work. This makes the equipment more susceptible to electromagnetic interference (EMI). Electromagnetic compatibility (EMC) is one factor of IEC 60601 standards. The power supplies with EMI filters have capacitors that permit a certain amount of leakage current, and the more effective the EMI filter, the more leakage.

2. Additional Insulation

None of commercial power supplies contact directly with the human body, so their design is less concerned with safety in this regard. Medical power supplies equip extra insulation in more aspects, to keep both patients and device operators protected from electrical shock.

5.Additional Standards

Besides the IEC60601-1 standard, there is other medical equipment standards must be considered, such as IEC60601-1-2, which outlines the requirements for electromagnetic compatibility. There are a large number of different concurrent standards related to specific medical applications and hazards, and it is critical to determine which standards apply to your application and how they affect your power supply selection. Because medical devices almost always operate in relatively close proximity, their electromagnetic energy must not affect other nearby devices.

3.Reliability

The risks are much higher for medical equipment. If a power supply fails during a surgery, life is at risk. Medical equipment must have the utmost reliability to be a good instrument. Manufacturing devices for medical power supplies should be by ISO certified to ensure each product is built to be most reliable.

6.Dual Line Fusing

In order to ensure compliance with UL/EN60601-1 safety standards, equipment with a protective earth ground requires fusing on the line and neutral wires. This can be accomplished through the power supply or externally within the system.

Zippy's medical power supply complies with the global medical product safety standards IEC60601 and UL60601 series standards, the latest EMC specifications (IEC 60601-1 version 3.2 and IEC 60601-1-2 version 4.1) and the above-mentioned high-quality requirements, providing 2 x MOPP’s insulation protection design complies with BF type applications and strict safety standards to ensure best patient protection. Medical power supplies that meet the 80 PLUS Gold Level efficiency are also available, which not only save energy but also have a longer product life.

Zippy can go one step further and work with medical device designers to develop a suitable power supply that meets all medical device safety standards and solves more potential problems during the design phase. As the design cycle is extended, the expected life of the product will be longer. Products don’t need to be replaced as frequently as they are updated, and a long-term partnership with them ensures that the device and its power supply are safe and reliable until the end of the product life.

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